It is possible to choose other bends if you require but additional lead time and tooling charges may apply.
Minimum bending radius for aluminum sheet metal.
Aluminum is typically thicker and stronger and requires more force to bend as well as consideration of edge conditions and punch nose radii.
5052 h32 aluminum bends in about the same way as mild steel.
Let s say i have a 2 mm thick sheet and i want to bend it.
This tool allows you to determine tonnage internal radius v die opening and minimum flange you just have to insert the characteristics of the sheet metal to be bent.
I can now see that the minimum flange length is 8 5 mm for such a bend so i have to keep it in mind when designing.
Per the aluminum association inc.
The minimum bend radius data shown in these charts is measured to the inside of the bend.
Use this document to choose values that are both manufacturable and meet your needs.
We go beyond the general rules of sheet metal bending as our customers want tight bend radii for sheet metal parts.
Discover all our calculation tools in the calculators section of the top menu.
Sophia will adjust the radii drawn in order to retain the shape of the final product.
Since commercial sheet metal bending can be done with less concern for stresses caused during forming operation the radius can be near zero for thin sheet metal.
Bend radii minimum bend sizes.
Brittle metal such as aluminum generally requires a larger bend radius than ductile material like cold rolled steel.
It is most economical to use a single bend radius throughout the design but if necessary you can utilize multiple radii.
The minimum bend radius for aluminum when working with aluminum over sheet metal several variables need to be considered.
It requires an inside bend radius of at least 6x the material thickness.
The tables below show bend radii and minimum bend sizes for materials and tooling combinations stocked by protocase.
3003 h14 is extremely ductile.
The internal radius is determined by the tools in conjunction with the material properties.
For example 6061 t6 aluminum is very difficult to bend.
Aluminum where necessary 5052 h32 may be bent to 1t and 6061 t6 to 1 1 2t.
To keep it simple i also use a 2 mm inside radius.
The tool can calculate the required bending force for bending aluminum stainless steel mild steel and weldox or strenx high strength steels.
Radii for various thicknesses expressed in terms of thickness t.
At the minimum draw an internal radius of 0 5 sheet thickness in order to prevent problems with corners.
